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Copper Flat Wire Production Line

Engineered for high-precision electrical conductor manufacturing, the Copper Flat Wire Production Line combines wire drawing, precision rolling, online measurement, and automatic take-up into one continuous process. Developed by Jiangsu Goodroller Machinery Co., Ltd. (GRM), this system ensures strict dimensional tolerances and excellent surface quality for demanding applications.

Key Features of the Integrated System

  • Continuous Processing: The Copper Flat Wire Production Line eliminates intermediate material handling, significantly improving efficiency and maintaining stable product consistency throughout long production cycles.
  • Ultra-High Precision: Achieves exceptional thickness tolerance of ±0.005 mm and width tolerance of ±0.01 mm, meeting stringent standards for electrical conductors.
  • High-Speed Output: Operates at a maximum design speed of 400 m/min, making it ideal for large-scale continuous manufacturing.
  • Intelligent Control: Features proprietary PLC control systems that improve rolling efficiency by 30-40% and provide real-time process tracking.
  • Versatile Compatibility: Processes input wire diameters up to Ø8 mm and produces finished flat wires with thickness from 2.0-12 mm and width from 0.5-4.0 mm.

Technical Specifications

Parameter Details
Rolling Mill Configuration 5-Stands (First Two-high Ø300, First Edger Ø155, Second Two-high Ø200, Second Edger Ø155, Third Two-high Ø160)
Design Speed Max 400 m/min
Maximum Input Wire Ø 8 mm
Finished Tolerances Thickness: ±0.005 mm | Width: ±0.01 mm
Finished Flat Wire Size Thickness: 2.0-12 mm | Width: 0.5-4.0 mm
Typical Applications Enameled Rectangular Magnet Wire, CTC, EV Motor Hairpin Conductors, Transformer Conductors

Complete Line Configuration

The Copper Flat Wire Production Line includes a fully integrated setup to guarantee continuous and precise processing:

  • Vertical Coil Payoff Stand (1 set)
  • DLF6D/500 Six Dies Drawing Machine (1 set)
  • Two Rolls Precision Rolling Mill (3 sets)
  • Side Rolling Mill (2 sets)
  • Online Polishing and Dust Collection Device (1 set)
  • Online Thickness and Width Measuring Device (1 set)
  • Transverse Take-up Machine (1 set)

Why Choose GRM for Your Manufacturing Needs

  • 16 Years of Expertise: Accumulated metal forming technology since 2008, recognized as a National High-Tech Enterprise with over 50 product patents.
  • Customized Engineering: Every Copper Flat Wire Production Line process can be fully customized based on your input materials, finished dimensions, and downstream application requirements.
  • Global Reliability: Products exported to the U.S., Russia, and Southeast Asia, with trusted domestic partners including Baosheng Cable and China Steel Group.
  • Comprehensive After-Sales: Global 48-hour response time and lifetime technical support to minimize downtime and ensure operational excellence.
  • Certified Quality: AAA Credit-Rated Enterprise holding EU CE Certification, backed by integrated R&D, machining, and QC labs.
  • Copper Flat Wire Production Line Certification

Frequently Asked Questions

Can this production line manufacture copper flat wire for transformer applications?

Yes, the line is specifically designed for producing high-precision copper flat wire for transformer conductors, magnet wire, and other electrical applications.

Can the rolling line be customized to our specific requirements?

Absolutely. GRM provides customized production line solutions based on your input material, finished wire dimensions, and specific production requirements.

What accuracy can the precision rolling process achieve?

The system can achieve thickness tolerance up to ±0.005 mm and width tolerance up to ±0.01 mm for precision copper flat wire production.

Why choose an integrated drawing and rolling line instead of separate machines?

The integrated copper flat wire production line improves efficiency, reduces manual material handling, and ensures superior dimensional consistency throughout the entire production run.

Looking for a Customized Copper Flat Wire Production Solution?

GRM provides complete engineering solutions based on your material specifications and downstream application requirements. Contact our engineering team today for technical consultation and customized production line design.

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