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Integrated Drawing and Rolling Line for Precision Copper Flat Wire
  • Integrated Drawing and Rolling Line for Precision Copper Flat WireIntegrated Drawing and Rolling Line for Precision Copper Flat Wire

Integrated Drawing and Rolling Line for Precision Copper Flat Wire

GRM's Integrated Drawing and Rolling Line for Precision Copper Flat Wire is a customized copper flat wire production solution integrating wire drawing, precision rolling, online measurement, and automatic take-up in one continuous process. Designed for transformer conductors, CTC conductor manufacturing, enameled rectangular wire, and EV motor flat wire production, the line achieves speeds up to 400 m/min. This integrated system improves efficiency and reduces material handling.

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Product Description

GRM integrated drawing and rolling line combines wire drawing, precision rolling, online measurement and automatic take-up into one continuous production process. The system is designed for manufacturing high-precision copper flat wire used in magnet wire, transformer conductor, CTC conductor and EV motor applications.

copper flat wire

GRM integrated flat wire production line is designed for continuous processing of copper wire into precision flat conductors with strict dimensional tolerance and excellent surface quality.

By integrating drawing and rolling processes into one production system, the line significantly improves production efficiency while reducing manual handling and maintaining stable product consistency throughout long production cycles.

production line

Flexible and efficient design

Vertical Coil Payoff Stand: 1 set
DLF6D/500 Six dies Drawing Machine: 1 set
Two rolls precision Rolling Mill: 3 sets
Side Rolling Mill: 2 sets
Online Polishing and Dust Collection Device: 1 set
Online Thickness and Width Measuring Device: 1 set
Transverse Take up Machine: 1 set
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Complete line for the production of Copper Wire

The Integrated Drawing and Rolling Line for Precision Copper Flat Wire is designed for demanding high dimensional precision in electrical conductor production. With a maximum speed of 400 m/min, it is well-suited for large-scale continuous manufacturing of copper flat wire.

Compared to conventional standalone rolling processes, the integrated line eliminates intermediate material handling and ensures superior dimensional consistency throughout the entire production run.

line process

* Production Line Process Can Be Customized According to Customer Product Dimensions

TECHNICAL SPECIFICATIONS

Configuration 5-stands Rolling Mill

GRM

First Two-high mill Ø mm 300
First Edger mil Ø mm 155
Second Two-high mill Ø mm 200
Second Edger mil Ø mm 155
Third Two-high mill Ø mm 160
Design Speed m/min 400
Maximum Intel Wire Ø mm 8
Finished tolerances mm thickness:±0.005
width:±0.01
Typical Finished Flat wire size range mm thickness:2.0-12
width:0.5-4.0

Typical Applications

Enameled Rectangular Magnet Wire
CTC Continuously Transposed Conductor
EV Motor Hairpin Conductor
EV Motor Flat Wire Production
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FAQ

1. Can this production line manufacture copper flat wire for transformer applications?

Yes, the line is designed for producing high-precision copper flat wire for transformer conductors, magnet wire and other electrical applications.


2. Can the Integrated Drawing and Rolling Line for Precision Copper Flat Wire be customized?

Yes, GRM provides customized production line solutions based on your input material, finished wire dimensions and production requirements.


3. What accuracy can the precision rolling process achieve?

The system can achieve thickness tolerance up to ±0.005 mm and width tolerance up to ±0.01 mm for precision copper flat wire production.


4. Why choose an integrated drawing and rolling line instead of separate machines?

The integrated copper flat wire production line improves efficiency, reduces material handling and ensures more stable product consistency.

Looking for a Customized Copper Flat Wire Production Solution?

GRM provides complete engineering solutions based on your material specification, finished wire dimensions and downstream application requirements.

Contact our engineering team for technical consultation and customized production line design.

Why Choose GRM?

Focused on delivering advanced equipment and reliable solutions for PV ribbon and MBB wire manufacturing.

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20+
Years
Precision Rolling Experience
Extensive expertise in precision rolling, coating and conductor manufacturing equipment.
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10+
Patents
Patented Technology
Multiple patented technologies for precision rolling, tension control and surface treatment processes.
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100+
Installed Lines
Industry References
Trusted by leading PV ribbon and solar conductor manufacturers worldwide.
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24/7
Technical Support
Lifecycle Service
Comprehensive support from installation and commissioning to upgrades and optimization.
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