Flat Wire Rolling Mill

As a manufacturer of innovative high-tech machines, HMPRoling provides a wide range of high-precision rolling mils for producing rectangular, square and profile geometries. State-of-the-art machine technology ensures minimum downtime and maximum output.

Based on our standard range, the machines are customized towards customer and material requirements.

FLAT ROLLING & PROFILE ROLLING

In this process, round wires are rolled into fat and / or special shaped geometries. During the process, the wire is rolled in several stages vertically as well as horizontally (edge rolling). A huge range of different profiles is applicable.

CONFIGURATION:

Mill type		FPW 9o	FPW 200	FPW 400	FPW 600	FPW8o0	FPW 1000	FPW1200
2Hi Roll Sets	Rolling force [kN]	90	200	400	600	800	1000	1200
	Roll diameter/1[mm]	80	140	180	240	280	340	380
	Roll diameter/2[mm]	100	160	200	260	300	360	400
	Roll diameter/3[mm]	120	180	220	280	320	380	420
	Roll ring width [mm]	60	80	150	150	150	200	200

Mill type		EM 30	EM 60	EM 100	EM 120
Edge roll	Rolling force [kN]	30	60	100	120
	Roll diameter/1[mm]	70	110	150	190
	Roll diameter/2[mm]	80	120	160	200
	Roll diameter/3[mm]	90	130	170	210
	Roll ring width [mm]	40	80	80	100

PROPERTIES AND FEATURES:

Extendable modular machine concept

High precision Servo-Mechanic screw down

Rigid and heavy-duty roll stand

Automatic groove displacement

Mill drive as Mono and Twin drive with infinitely variable speed range

Rolls available in forged steel version, HSS or with tungsten carbide ring

Machines available with different type of lubrication (flood cooling or minimum quantity lubrication)

High accuracy thickness and width measurement – contact and laser gauges

Full range of winding systems

Wire tension control by means of dancer accumulator, dancer, capstan and caterpillar

Inline surface finishing and cleaning

SOFTWARE AND CONTROL SYSTEMS:

Fully digital control system and diagnostics

Pre-calculation and storage of pass schedules

Fully automatic machine setup

Monitoring of torques, temperature, adjustment forces and wire tensions

Felss Edge Device – Your step into Industry 4.0

Active thickness and width regulation

Trend and cascade control

MODULAR MACHINE DESIGN:

Easy to maintain:

Automatic roll changes

Central lubrication system

Predictive warning of critical machine status

Electronic overload protection

Design variants:

Spindle or flange coiling technology as well as spreadable mandrels for coreless winding

Number of Flat Wire Rolling Mills can be extended infinitely thanks to modular machine stand design

Dancer accumulator and dancer in servo design for highly dynamic applications

Non-driven or driven edge rolls

Intelligent wire guidance systems for an easy machine setup and process control

View as

Electromagnetic Wire Rolling Mill

Electromagnetic wire rolling mill is a kind of equipment used to process metal wire into electromagnetic wire. It is mainly used to produce various specifications of electromagnetic flat wire. It is widely used in wire and cable, automotive parts, electronics and other fields.

Photovoltaic Welding Strip Rolling Mill

The photovoltaic welding strip rolling mill produced by the flat wire mill is a special flat wire product used to connect solar cells in photovoltaic modules. It is composed of copper substrate and surface coating. Copper substrate is usually high-purity oxygen free copper or T2 red copper, with copper content ≥ 99.99% and conductivity ≥ 98%. It has good conductivity and certain strength, which can ensure efficient current transmission.