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Copper Flat Wire Rolling Machine for Transformer

Engineered for high-precision electrical conductor production, the Copper Flat Wire Rolling Machine for Transformer applications delivers superior dimensional consistency and surface quality. Designed by Jiangsu Goodroller Machinery Co., Ltd. (GRM), this equipment ensures strict tolerances required for modern power and electronic industries.

Key Features of Our Precision Rolling Equipment

  • Ultra-High Precision: Achieves exceptional thickness tolerance of ±0.005 mm and width tolerance of ±0.01 mm, meeting stringent standards for transformer conductors.
  • Integrated Production Line: Combines wire drawing, precision rolling, online measurement, and automatic take-up into one continuous process to eliminate intermediate handling.
  • High-Speed Efficiency: Operates at a maximum design speed of 400 m/min, significantly boosting production efficiency while maintaining stable product consistency.
  • Intelligent Control: Features proprietary PLC control systems that improve rolling efficiency by 30-40% and ensure real-time process monitoring.
  • Versatile Compatibility: Processes input wire diameters up to Ø8 mm and produces finished flat wires with thickness ranging from 2.0-12 mm and width from 0.5-4.0 mm.

Technical Specifications

Parameter Details
Configuration 5-Stands Rolling Mill (First Two-high Ø300, First Edger Ø155, Second Two-high Ø200, Second Edger Ø155, Third Two-high Ø160)
Design Speed Max 400 m/min
Maximum Input Wire Ø 8 mm
Finished Tolerances Thickness: ±0.005 mm | Width: ±0.01 mm
Finished Flat Wire Size Thickness: 2.0-12 mm | Width: 0.5-4.0 mm
Typical Applications Transformer Conductors, Enameled Rectangular Magnet Wire, CTC, EV Motor Hairpin Conductors

Complete Line Configuration

The Copper Flat Wire Rolling Machine for Transformer production includes a fully integrated setup to guarantee continuous processing:

  • Vertical Coil Payoff Stand (1 set)
  • DLF6D/500 Six Dies Drawing Machine (1 set)
  • Two Rolls Precision Rolling Mill (3 sets)
  • Side Rolling Mill (2 sets)
  • Online Polishing and Dust Collection Device (1 set)
  • Online Thickness and Width Measuring Device (1 set)
  • Transverse Take-up Machine (1 set)

Why Choose GRM for Your Production Needs

  • 16 Years of Expertise: Accumulated metal forming technology since 2008, recognized as a National High-Tech Enterprise.
  • Customized Engineering: Production line processes can be fully customized according to your specific input materials and finished dimensions.
  • Global Reliability: Products exported to the U.S., Russia, and Southeast Asia, with trusted domestic partners including Baosheng Cable and China Steel Group.
  • Comprehensive After-Sales: Global 48-hour response time and lifetime technical support to minimize downtime.
  • Certified Quality: AAA Credit-Rated Enterprise holding EU CE Certification and over 50 product patents.

Frequently Asked Questions

Can this production line manufacture copper flat wire specifically for transformer applications?

Yes, the Copper Flat Wire Rolling Machine for Transformer applications is explicitly designed to produce high-precision copper flat wire for transformer conductors, magnet wire, and other electrical applications.

Can the rolling line be customized to our specific requirements?

Absolutely. GRM provides customized production line solutions based on your input material, finished wire dimensions, and specific production requirements.

Why choose an integrated drawing and rolling line instead of separate machines?

An integrated line significantly improves efficiency, reduces manual material handling, and ensures superior dimensional consistency throughout the entire production run compared to conventional standalone processes.

Looking for a Customized Copper Flat Wire Production Solution?

GRM provides complete engineering solutions based on your material specifications and downstream application requirements. Contact our engineering team today for technical consultation and customized production line design.

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