The Photovoltaic Welding Strip Rolling Mill integrated machine independently developed by our company is a high-end intelligent equipment specially designed for the photovoltaic industry. It integrates core functional modules such as fully automatic wire-laying system, multi-pass precision rolling, intelligent tension control, continuous annealing and double-station winding.
As the industry-leading high-speed, high-precision busbar integrated machine, this equipment can realize the full-process integrated production from ¢3mm copper raw materials to finished products (width 3~8mm, thickness 0.2~0.45mm), with a maximum operating speed of 250m/min, perfectly matching the stringent requirements of large-scale manufacturing of photovoltaic modules for high efficiency, high precision and high stability.
1. Flat wire rolling process (applicable to photovoltaic welding ribbon-convex ribbon integrated machine)
Paying off wire - multi-mode wire drawing - precision calendering - online detection and control - single-mode drawing - CNC stripping - high-speed tinning - continuous annealing (nitrogen protection) - constant tension winding
PV Ribbon Products |
Parameter |
Industry Standard |
Other Company | GRM |
Standard Interconnect PV Ribbon |
Coating thickness |
±5μm | 25±5μm | 25±3μm |
Finished product thickness |
20.01mm | 20.015mm | 20.01mm | |
Finished product width |
±0.05mm | ±0.05mm | ±0.05mm | |
Tensile strength |
≥110Mpa | ≥150Mpa | ≥170Mpa | |
Elongation | ≥15% | ≥25% | ≥25% | |
Yield strength | ≤70Mpa | ≤70Mpa | 62.68Mpa | |
Sickle bend | ≤5mm/m | ≤4mm/m | ≤4mm/m | |
Resistivity |
0.30Ω* mm/m 0.30Ω* |
0.02-0.023Ω*mm/m 0.02-0.023Ω* |
0.0230 Ω*mm/m 0.0230Ω* |
|
Aging resistance |
- | - | DH2000 |
High precision: ±0.01mm thickness tolerance, adapting to the strict standards of photovoltaic welding strips
High efficiency: 250m/min high-speed rolling
Multi-material adaptation: compatible with copper, aluminum alloy, etc., strong scalability
Surface roughness Ra≤0.2μm (reduce the risk of battery cracking)
• Photovoltaic field: mass production of photovoltaic welding ribbons and busbars to help components conduct electricity efficiently.
• Custom processing of special-shaped busbars (triangular/trapezoidal cross-section)
• Electronic industry: high-precision flat wire processing, suitable for transformers, inductors and other components
• Customized service: parameters such as the number of passes, mold material, and drawing speed can be adjusted according to the specific needs of customers.
• Equipment upgrade: support the addition of pass modules in the later stage to meet the needs of capacity expansion or process upgrade.
• Maintenance cost: The more passes, the higher the mold and maintenance costs, but the efficiency of single processing is significantly improved. It is recommended to make a reasonable choice based on the production scale.