Precision Copper Flat Wire Machine

GRM Precision Copper Flat Wire Machine is an integrated production line for manufacturing high-precision copper flat wire used in magnet wire, transformer conductors, CTC conductors and EV motor applications. The line combines wire drawing, precision rolling, online measurement, polishing, dust collection and automatic take-up into one continuous process.

Integrated Copper Flat Wire Production Solution

Designed by Jiangsu Goodroller Machinery Co., Ltd. (GRM), this system helps manufacturers improve production efficiency, reduce manual handling and maintain stable dimensional consistency during long production cycles.

Key Production Process

Vertical coil payoff for stable wire feeding
Six-die drawing machine for copper wire preparation
Multiple two-roll precision rolling mills for thickness control
Side rolling mills for width and edge control
Online polishing and dust collection for better surface quality
Online thickness and width measurement for real-time quality control
Transverse take-up machine for automatic winding

Why Choose GRM Precision Copper Flat Wire Machine?

High Dimensional Accuracy

Thickness tolerance up to ±0.005 mm
Width tolerance up to ±0.01 mm
Suitable for demanding electrical conductor applications

Continuous and Efficient Production

Maximum design speed: 400 m/min
Integrated drawing and rolling process reduces intermediate handling
Stable product consistency for large-scale production

Customizable Line Configuration

GRM can customize the production line according to input wire diameter, finished flat wire size, material requirements and downstream application needs.

Precision Copper Flat Wire Machine

Technical Specifications

Configuration	5-stands rolling mill line
First two-high mill	Ø300 mm
First edger mill	Ø155 mm
Second two-high mill	Ø200 mm
Second edger mill	Ø155 mm
Third two-high mill	Ø160 mm
Design speed	Up to 400 m/min
Maximum inlet wire diameter	Ø8 mm
Finished tolerance	Thickness: ±0.005 mm; Width: ±0.01 mm
Typical finished flat wire size	Thickness: 0.5–4.0 mm; Width: 2.0–12 mm

Line Configuration

1 set vertical coil payoff stand
1 set DLF6D/500 six-die drawing machine
3 sets two-roll precision rolling mills
2 sets side rolling mills
1 set online polishing and dust collection device
1 set online thickness and width measuring device
1 set transverse take-up machine

Applications of Precision Copper Flat Wire Machine

Enameled rectangular magnet wire
Transformer copper flat conductor
CTC continuously transposed conductor
EV motor hairpin conductor
EV motor flat wire production

GRM Manufacturing Strength

16 years of experience in metal forming technology
National High-Tech Enterprise certification
EU CE certified equipment solutions
More than 50 product patents
In-house R&D, machining and quality control capabilities
Experience serving electronics, photovoltaic, automotive and electrical industries

Quality Control and Engineering Support

GRM uses CNC machining centers, laser precision tools and automated production systems to support stable equipment manufacturing. The engineering team provides process consultation, 3D modeling, customized line design and technical support based on customer production requirements.

FAQ

Can this line produce copper flat wire for transformer applications?

Yes. The line is suitable for transformer conductors, magnet wire, CTC conductors and other electrical copper flat wire applications.

Is the Precision Copper Flat Wire Machine customizable?

Yes. GRM can customize the machine configuration according to inlet wire diameter, finished wire dimensions, tolerance requirements and production capacity.

What accuracy can the rolling process achieve?

The system can achieve thickness tolerance up to ±0.005 mm and width tolerance up to ±0.01 mm under suitable production conditions.

Why use an integrated drawing and rolling line?

Compared with separate machines, an integrated line reduces material handling, improves production continuity and helps maintain more stable dimensional consistency.

Request a Customized Copper Flat Wire Production Solution

Tell GRM your material specification, inlet wire diameter, finished wire size, tolerance target and application. Our engineering team can provide technical consultation and a customized production line proposal.

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Precision Copper Flat Wire Machine

Integrated Copper Flat Wire Production Solution

Key Production Process

Why Choose GRM Precision Copper Flat Wire Machine?

High Dimensional Accuracy

Continuous and Efficient Production

Customizable Line Configuration

Technical Specifications

Line Configuration

Applications of Precision Copper Flat Wire Machine

GRM Manufacturing Strength

Quality Control and Engineering Support

FAQ

Can this line produce copper flat wire for transformer applications?

Is the Precision Copper Flat Wire Machine customizable?

What accuracy can the rolling process achieve?

Why use an integrated drawing and rolling line?

Request a Customized Copper Flat Wire Production Solution

Related Products

Hot Products

Four-High Rolling Mill

CTC Continuously Transposed Conductor Line

Profile Rolling Machine

High-Precision Micro Flat Wire Rolling Mill

Two High Rolling Machine

Single Stand Multi-Groove Reducing Rolling Mill

What is a Twenty-High Rolling Mill and How Does It Benefit Modern Manufacturing

How Can Reduction Rolling Mills Cut Scrap, Stabilize OD, and Improve Surface Quality for Tubes and Bars?

Why Does the Right Rolling Mill Matter So Much for Modern Metal Processing?

Where is the energy-saving performance of Photovoltaic Welding Strip Rolling Mill reflected

Continuously Transposed Conductors: The Secrets of Power Transfer

What are the uses of Rectangular Wire Micro Rolling Unit

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