Rectangular Conductor Rolling Mills

GRM Rolling Mill's high-quality Rectangular Conductor Rolling Mills are high-precision rolling equipment specifically developed for the mass production of electrically conductive rectangular conductors. The product is a core dedicated piece of equipment for the mass production of high-end electrical conductors.

1. High conductivity consistency

2. Low loss

3. High dimensional accuracy

Product Introduction 

GRM Rolling Mill factory's Rectangular Conductor Rolling Mills focus on the core performance requirements of electrical conductors, with low eddy current loss, high conductivity stability, and high forming regularity as its core R&D priorities. Utilizing a high-rigidity, short-stress-line rolling structure, it can precisely roll conductive materials such as oxygen-free copper and alloys, producing rectangular conductors with regular cross-sections, smooth surfaces, and uniform material.

The equipment is compatible with two-roll and four-roll modular configurations, allowing for adjustments to the rolling scheme based on conductor cross-sectional area and precision level. Combined with online coating and testing capabilities, it ensures consistent conductor resistance and dimensions, effectively reducing operating losses in electrical equipment. It is widely adaptable to the production of various high-end electrical conductive components and perfectly matches the conductor standards used in transformers and precision electrical equipment.

Core Features

- High precision

- Adjustable sizing

- Dimensional control

Product Features

- Targeted optimization of conductive wire rolling process to maximize the retention of raw material conductivity, ensuring uniform conductor resistance and lower losses.

- High-rigidity frame design ensures vibration-free rolling, resulting in regular conductor cross-sections and eliminating edge deformation and uneven thickness.

- High-precision closed-loop roller gap adjustment with micron-level control ensures uniform conductor dimensions across batches, meeting winding assembly precision requirements.

- Rectangular Conductor Rolling Mills support insulation matching processes, seamlessly integrating with subsequent painting and insulation coating processes, suitable for deep processing of transposed conductors.

- Intelligent formula management system allows for one-click switching between multiple conductor specifications and processes, adapting to flexible production of various electrical conductor types.

Product Advantages

- Excellent electrical performance: Dedicated rolling process reduces internal conductor stress and material loss, resulting in stable conductivity and effectively reducing eddy current losses in electrical equipment.

- Extremely high forming precision: ±0.02mm ultra-high precision tolerance ensures strong consistency across batches of conductors, suitable for high-end electrical precision assembly.

- Highly adaptable to various processes: Seamlessly integrates with subsequent insulation coating, transposition, and wrapping processes, compatible with high-end conductive profile production lines such as CTC conductors.

- Fully controllable quality: Utilizing an online monitoring system, conductor dimensions and surface quality are monitored in real time, ensuring strong long-term operational stability.

Core Features

- High precision

- Adjustable sizing

- Dimensional control

Our Rectangular Conductor Rolling Mills primarily produce rectangular conductors for transformer windings, conductive connection conductors for electrical equipment, conductive flat wires for precision instruments, conductors for aerospace electrical assembly, and electrical conductors for medical equipment, widely used in power electrical, high-precision equipment, aerospace, and medical electrical fields.

Factory Services

- Customized rolling equipment and process solutions based on electrical equipment operating conditions, conductor precision, and conductivity requirements.

- Provide conductor performance simulation testing and sample production services to ensure finished product conductivity and loss indicators meet standards.

- Standardized precision manufacturing, equipped with CNC precision-machined components, ensuring equipment precision and lifespan.

- Global 48-hour after-sales response, lifetime equipment maintenance, process optimization, and technology upgrade services.

- Connect with downstream insulation and transposition processes, providing complete line-matching process adaptation solutions.

FAQ

Q1: Can the conductors rolled by this equipment be used in high-end transformer production?

A: Yes, the finished conductors are dimensionally accurate, have uniform conductivity, and low eddy current losses, fully meeting the stringent production standards for high-end transformer winding conductors.

Q2: What conductive materials can the equipment process?

A: Primarily oxygen-free high-purity copper, various conductive alloys, etc., suitable for processing most high-end electrical rectangular conductive profiles.

Q3: Does the finished conductor support subsequent deep insulation processing? 

A: Yes, we support it. The conductors rolled by Rectangular Conductor Rolling Mills have a smooth surface and regular dimensions, and can be directly connected to subsequent processes such as painting, insulating paper wrapping, and continuous transposition.